Woodworking Archives - Verlo House to Home

Finally, an end to the MICROWAVE MADNESS! The microwave on the countertop has been a topic of conversation since the day we moved into this house. We really don’t like losing all of that counter space, but there haven’t been many options for places to move it. If we had designed this kitchen ourselves, we would have chosen a microwave range hood above the stove, or integrated into the cabinets. However, the previous homeowners decided to go with a decorative range hood, which we actually like, and must have liked having the microwave on the counter.

This brings us to our latest project: building a microwave stand! Lucky for us, when the previous homeowners did renovate this kitchen, they were kind enough to leave the granite remnant from the sink hole. For this project, I set out to use that piece of granite to build a microwave stand, to be placed in the dining room adjacent to the kitchen. The first step: cutting the granite.

I fitted my circular saw with a masonry blade and cut it down in size. Personal protective equipment (PPE) recommended…along with a hat since I waited until December in Minnesota to do this project:

The granite remnant after I cut off the edges, but before the edges were professionally polished. This thing weighed a good 70 lbs!

After making the cuts, I debated learning to bevel and polish the edges myself, or hire a pro to do it for me. It would have cost me around $110 to buy a bevel wheel and all of the necessary grit sand paper to use on my angle grinder. I called around to a few granite shops in town to get quotes, and found one that was willing to do the work for $80 cash. Easy decision. I went with the pros. Also for this project, I bought oak hardwood and rented a miter saw to ensure I had perfect cuts.

The granite is very heavy so I used screws to fasten the wood together, then covered up the holes with wood putty.

George watched as I painted the wood:

Finally, I needed to cut some hardwood floor remnants that Sara’s parents gave us a while back to use for the shelving. My dad was able to help make those cuts when we visited Iowa for Christmas. His radial-arm saw is able to rip hardwood length-wise, which is something none of my current tools can handle.

Both my Dad and I make the same face when we’re intensely focused!

For the stain, I used the same black cherry from other woodworking projects around the house, including the banquette, front bench and banisters. And here’s how it looks finished:

Now, our microwave has a home, our kitchen counter is spacious once again, and we have another piece of hand-crafted furniture that continues to tie together our home.

Thanks for reading!
-Mike

Part of the joy of living in a good neighborhood is sharing life’s little moments and dreams for the future with the people who live next to you. In this story, our next door neighbor was dreaming of having more shade on her deck, which is exposed to direct sunlight because it faces south towards our garage. However, she was rethinking her dream after getting a bid from a contractor with an unfathomable price tag. Since I had the tools and the time, I offered to lend my abilities to help her build one on her own.

The plans we used are from book by The Family Handyman.

Page from The Family Handyman Home Improvement, 2012 Hardcover Book, Published by Readers Digest

Not sure about building permits, I drew up individualized plans and she submitted for approval. The city said since the pergola would not be directly connected to the home, we did not need a permit.

Note: The distance between the posts is actually 12×12, as shown on the plans from the magazine. And the beams and rafters are actually 16’ in length. We revised the plans during assembly to better fit the size of the deck and the location of the joists.

The materials consisted of cedar lumber, aluminum flashing, bolts and screws. Pretty simple. They were delivered right to my driveway between our houses.

Not pictured: Four 16’ long 2x10s (they were special order and took a week and a half to arrive)

The first step was to cut decorative ends on the rafters and beams. My arm was TIRED after that, because I can’t remember making so many cuts with a jigsaw before.

My neighbor stained the wood before assembly.

The beams are the heaviest part of this project. Each one is made from two special order 2×10 boards. The plans call for 1/2” plywood between the two boards, so when assembled, it would sit perfectly atop a 4×4 post (which is really 3.5” x 3.5”). Flashing is added to protect the plywood from water damage.

The posts sit right on the deck, but are solid because they are directly over joists.

The single hardest part was lifting the beams onto the posts. At least two people are needed and we’d recommend going slow. Cladding goes on both sides of the posts and beams for strength. We added one side of the cladding beforehand lifting the beam so it had support while we secured it in place. Even more support comes from the 4×4 supports mounted on the four corners. Finally, we lifted the rafters up one at a time and screwed them into place from holes drilled above.