Category Archives: Plumbing

Basement Bathroom

As we approach four years of home ownership, the eyesore in the basement becomes the focus of the first summer project of 2017.  The tub with jets has been nice, but the basement is where our guest rooms are located and people don’t take baths when they visit.  We did this project on a limited budget (less than $2K) and aimed to reuse as much as possible.

What we kept:
-Vanity Cabinet & Corner Storage Cabinet (Painted White)
-Toilet
-Mirror (Framed in “Weathered Wood”)
-Ceiling & Most of the Walls
-Window (with glass we frosted)

What we replaced:
-The tub with a shower insert
-Tile Floor
-Vanity Top With Granite
-Light Fixture
-New Paint
-New Hardware on Cabinets

One final look at the 1980s.  Goodbye pink vanity and pink tile!  So long blue tub!

Demolition is always a fun process.  But this is where that term “sweat equity” comes into play.  Pulling out the tub and chipping away the tile were the two biggest hurdles.

In our previous bathroom renovation, I started removing the floor tiles by chipping them up with a hand chisel and hammer.  That proved to be a grueling process, and in the previous bathroom, I was lucky that I could simply lift up a layer of floor-board.  This time around, I was not as lucky, because under the tiles was the foundation.  I wanted to save my back and hours of sweat and rented a hammer drill from Home Depot.  For about $50, I was able to quickly tear through the tiles.

Once the walls were down to studs, I started looking at the location of the drain, comparing it to where the drain hole is located on the fiberglass shower unit we purchased.  In the photos below, you will see the process of moving the drain pipe location a couple of inches further away from the wall.  It involved breaking up the foundation, pulling out the old pipe, redirecting a new piece of PVC and pouring new concrete.

The next step: Framing and plumbing.  For the framing, I needed to add 2×4 studs to support the shower insert.  For the plumbing, I needed to solder pieces of copper pipe together for the shower valve.

I watched a number of tutorials online about how people install fiberglass showers and many professionals seemed to prefer using a mortar bed beneath the shower pan.  They do this to make the shower seem more firm under the feet of whoever is standing in it.  In one of the photos above, you see a bunch of mortar slapped on a black garbage bag. I simply mixed up a 40 lb bag of mortar and put it down before putting the shower pan in place.

The photos below show the drywall installation.  I started by marking the location of the studs with masking tape to remind me where to put screws into the wall once the studs were no longer visible.  You will also see how the left edge of the shower insert involved a bit of creativity.  There wasn’t enough room to add dry-wall, but I needed something to make the corner solid, so used a piece of wood.

The next photo shows our selections for tile, paint and granite.  The paint is: Behr Campfire Ash, which we purchased in a satin finish.  The granite was a custom order, as we had a difficult time finding options for vanity tops with a “left-set” sink.  The floor tiles are porcelain, the same brand that we used in our previous bathroom renovation.  We liked the “wood grain” appearance, but wanting the guest bathroom to have its own identity, went with a slightly different color.  The tiles are Marazzi Montagna Rustic Bay.   The grout is Fusion Pro Haystack.

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Here’s a video of how I cut the floor tiles, using an angle grinder fitted with a diamond-tipped continuous blade.

Around this time, I also painted the cabinets and hinges.  For the wood, I used bonding primer followed by Behr Premium Plus Ultra Pure White Semi Gloss.  For the hinges, I used Rust-Oleum Metallic spray paint.

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Finally, the finishing touch that brings the whole room together: the mirror frame.  The edges of the old mirror were starting to rust, but we wanted to reuse it to save money.  Making a frame cost only about $8 in wood and about as much in stain. I bought a couple of 1×3 pine boards and used a wire brush on a drill to rough up the surface.

The wire brush was just the first step in giving the frame a “weathered” appearance.  I also used a hammer, nails and a screwdriver to add more distress.  Then used a router to notch the wood where the mirror would sit.  The color comes from mixing three layers of stain, starting with a light, then dark, with a top coat of gray stain, followed by polyurethane.

After adding quarter round ceiling trim and a new lamp, we present the finished product:

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finished product fix 2

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The Upstairs Bathroom Remodel – Part 2 of 2

With the shower tiles in place, the next task was working on the ceiling.  We are not fans of popcorn ceilings and wanted to go with wood panels.  To avoid having to scrape off all of the popcorn, I simply scraped lines and attached wood slats.  I would use those slats as supports for the new ceiling panels.

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Notice, there is also a hole cut for a new ceiling fan in the shower.

The new ceiling fan was not the most fun home improvement project I have ever tackled.  To install it, I had to cut a new hole in the ceiling, climb into the attic, rewire the new fan, move the exhaust pipe and seal it all up afterward.  This was late June and even though Minnesota summers are mild, attics are HOT!  I think I lost 2 pounds in sweat up there (note to self: never install an at-home sauna – just go sit in the attic).  Along with physically moving the fan in the attic, I needed to install a GFCI circuit breaker to meet code, because the fan would be in the shower.

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The housing for the new fan is in place, and ceiling boards are starting to surround it.

I used trim screws to attach the boards to the ceiling, carefully hiding each screw in the notches between boards so they would not be visible later.  After all of the boards were in place, I painted them to cover up any imperfections.

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With the ceiling in place, and the shower tiles finished, it was time to start on the floor.

Now that the shower and ceiling were finished, I turned my attention to the floor.  The first step was to lay down 1/4 inch backer board.  This backer board is the same that I used on the walls, just thinner.  It provides a solid base for the tiles.  If you put tiles on wood floor boards, the tiles could crack.  But concrete backer board does not bend the same way that wood does.  After putting down the backer board, I needed to find a pattern that would work for the tiles themselves.  The picture below shows what the floor tiles would have looked like if I had simply laid them out in a simple grid.  Not very nice.

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The picture below shows the floor tiles after I have made cuts and placed them in a staggered pattern.  The hardest tile to cut was probably the one with the heat vent in the middle of it.  I bought a diamond blade for my angle grinder to help ease this process along.
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With the floor tiles being much larger than the shower tiles (18″ by 6″ as opposed to 3″ by 6″) I used quarter inch spacers between each of the floor tiles, different from the eighth inch spacers used in the shower.  I used the spacers when loosely placing the tiles, but they are not shown in the photo above.  After using mud to secure the tiles in place (the same mud used on the shower tiles), it was time to start grouting.  The grout fills the gaps between each tile.  I used the same pre-mixed grout from the shower.  Delorean gray.  The pre-mixed costs more than the powder, but you never have to worry about the color being off, or worry about sealing it.
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Shower and floor now grouted, everything is really coming together.IMG_2296

One thing was still missing from the bathroom, re-installing the toilet!
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One thing you do not see in the photo above is the hole I cut, once again using the hole drill described in the first section of this renovation.  I had to cut a hole for the toilet shut-off valve.  IMG_2301

When I installed the toilet, the water shut off valve started to leak.  I figured it was a good time to replace it (since it was also old and dirty).

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Much better!

Another finishing touch was installing the fancy new shower head.

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And now the after pictures!
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Giving this bathroom a face lift was time consuming but completely worth it.  I learned it takes a lot of patience to install tiles, but quickly improved my technique, which should help me down the road.

-Mike